Section 6

Troubleshooting

Figure 6.1  Unit Troubleshooting Sequence

TS-chart

 

Table 6–1  Troubleshooting Symptoms

Condition

Possible Cause

Remedy / Reference

6.1Unit will not Start or Starts then Stops

No power to unit

External power source OFF

Turn on

Start-Stop switch (ST) OFF or defective

Check

Circuit breaker tripped or OFF

Check

Loss of control power

Circuit breaker OFF or defective

Check

Control transformer defective

Replace

Fuse (F3 / F4) blown

Check

Start-Stop switch (ST) OFF or defective

Check

Component(s) not operating

Evaporator fan motor internal protector open

Section 7.6

Condenser fan motor internal protector open

Section 7.3

Compressor internal protector open

Section 7.2

High Pressure Switch (HPS) open

Section 6.7

Heat Termination Thermostat (HTT) open

Replace

Current sensor malfunction

Replace

6.2Unit Operates Long or Continuously in Cooling

Container

Hot load

Normal

Box insulation defective or air leak

Repair

Refrigeration system

Refrigerant shortage

Section 7.1.6

Evaporator coil covered with ice

Section 6.6

Evaporator coil plugged with debris

Section 7.6

Evaporator fan(s) rotating backwards

Section 7.6

Air bypass around evaporator coil

Check

Controller set too low

Reset

Compressor service valves or liquid line shutoff valve partially closed

Open valves completely

Condenser dirty

Section 7.3

Compressor worn

Section 7.2

Current limit (Cd32) set to wrong value

See Cd32

Electronic Expansion Valve (EEV)

Replace

6.3Unit Runs but has Insufficient Cooling

Refrigeration system

Abnormal pressures

Section 6.7

Abnormal temperatures

Section 6.13

Abnormal currents

Section 6.14

Controller malfunction

Section 6.9

Evaporator fan or motor defective

Section 7.6

Compressor service valves or liquid line shutoff valve partially closed

Open valves completely

Frost on coil

Section 6.10

Electronic Expansion Valve (EEV)

Replace

6.4Unit will not Heat or has Insufficient Heating

No operation of any kind

Start-Stop switch (ST) OFF or defective

Check

Circuit breaker OFF or defective

Check

External power source OFF

Turn ON

No control power

Circuit breaker or fuse defective

Replace

Control transformer defective

Replace

Evaporator fan internal motor protector open

Section 7.6

Heat relay defective

Check

Heater termination thermostat open

 

Unit will not heat or has insufficient heat

Heater(s) defective

Section 7.6

Heater contactor or coil defective

Replace

Evaporator fan motor(s) defective or rotating backwards

Section 7.6

Evaporator fan motor contactor defective

Replace

Controller malfunction

Section 6.9

Wiring defective

Replace

Terminal connections loose

Tighten

Line voltage is low

Section 3.10

6.5Unit will not Terminate Heating

Unit fails to stop heating

Controller improperly set

Reset

Controller malfunction

Section 6.9

Heater Termination Thermostat (HTT) remains closed along with the heat relay

 

6.6Unit will not Defrost Properly

Will not initiate defrost automatically

Defrost timer malfunction (Cd27)

Link

Terminal connections loose

Tighten

Wiring defective

Replace

Defrost Temperature Sensor (DTS) defective or Heat Termination Thermostat (HTT) open

Replace

Heater contactor or coil defective

Replace

Will not initiate defrost manually

Manual defrost switch defective

Replace

Keypad defective

Replace

Defrost Temperature Sensor (DTS) open

Replace

Initiates but relay (DR) drops out

Line voltage is low

Section 3.10

Initiates but does not defrost

Heater contactor or coil defective

Replace

Heater(s) burned out

Section 7.6

Frequent defrost

Load is wet

Normal

6.7Abnormal Pressures

High discharge pressure

Condenser coil dirty

Section 7.3

Condenser fan rotating backwards

Section 7.3

Condenser fan inoperative

Section 7.3

Refrigerant overcharge or non-condensibles

 

Discharge service valve partially closed

Open

Electronic Expansion Valve (EEV) control malfunction

Replace

Low suction pressure

Software and/or controller configuration incorrect

Check

Suction Pressure Transducer (SPT) or Evaporator Pressure Transducer (EPT) failed

Replace

Suction service valve partially closed

Open

Filter drier partially plugged

Section 7.5

Refrigerant charge low

 

Evaporator air flow not existent or air flow restricted

Section 7.6

Frost on evaporator coil excessive

Section 6.6

Evaporator fan(s) rotating backwards

Section 7.6

Electronic Expansion Valve (EEV) control malfunction

Replace

Suction and discharge pressures tend to equalize when unit is operating

Compressor operating in reverse

Section 6.12

Compressor cycling / stopped

Check

6.8Abnormal Noise or Vibrations

Compressor

Compressor start up after an extended shutdown

Normal

Brief chattering when manually shut down

Compressor operating in reverse

Section 6.12

Mounting bolts loose or resilient mounts worn

Tighten / Replace

Upper mounting loose

 

Slugging loose

 

Condenser Fan

Bent, loose or striking venturi

Check

Motor bearings worn

Section 7.3

Motor shaft bent

Section 7.3

Evaporator Fan

Bent, loose or striking venturi

Check

Motor bearings worn

Section 7.6

Motor shaft bent

Section 7.6

6.9Microprocessor Malfunction

Will not control

Software and/or controller configuration incorrect

Check

Sensor defective

Section 7.10

Wiring defective

Check

Refrigerant charge low

 

6.10No Evaporator Air Flow or Restricted Air Flow

Evaporator coil blocked

Coil has frost build-up

Section 6.6

Coil dirty

Section 7.6

No or partial evaporator air flow

Evaporator fan motor internal protector open

Section 7.6

Evaporator fan motor(s) defective

Section 7.6

Evaporator fan(s) loose or defective

Section 7.6

Evaporator fan contactor defective

Replace

6.11Electronic Expansion Valve Malfunction

Low suction pressure

Software and/or controller configuration incorrect

Check

Suction Pressure Transducer (SPT) or Evaporator Pressure Transducer (EPT) failed

Replace

Suction Service Valve partially closed

Open

Filter drier partially plugged

Section 7.5

Refrigerant charge low

 

Evaporator air flow not existent or air flow restricted

Section 7.6

Evaporator coil excessive frost build-up

Section 7.6

Evaporator fan(s) rotating backwards

Section 7.6

Electronic Expansion Valve (EEV) control malfunction

Section 7.7

Sensor loose or insufficiently clamped

Replace

High suction pressure with low superheat

Valve contains foreign material

Section 7.7

Suction Pressure Transducer (SPT) or Evaporator Pressure Transducer (EPT) failed

Replace

Electronic Expansion Valve (EEV) control malfunction

Section 7.7

Powerhead improperly seated

Ensure powerhead is locked and in place

Liquid slugging in compressor

Suction Pressure Transducer (SPT) or Evaporator Pressure Transducer (EPT) failed

Replace

Electronic Expansion Valve (EEV) failed

Section 7.7

6.12Compressor Operating in Reverse

Allowing the scroll compressor to operate in reverse for more than two minutes will result in internal compressor damage. Turn the start-stop switch OFF immediately.

Electrical

Compressor incorrectly wired within the VFD.

Check

6.13Abnormal Temperatures

High discharge temperature

Condenser coil dirty

Section 7.3

Condenser fan rotating backwards

Section 7.3

Condenser fan inoperative

Section 7.3

Refrigerant overcharge or non-condensibles

 

Discharge service valve partially closed

Open

Electronic Expansion Valve (EEV) control malfunction

Replace

Suction Pressure Transducer (SPT) or Evaporator Pressure Transducer (EPT) failed

Replace

Discharge temperature sensor drifting high

Replace

Economizer Expansion Valve (EEV), Economizer Expansion Valve (ECV) failed or plugged

Replace

Sensor loose or insufficiently clamped

Replace

6.14Abnormal Currents

Unit reads abnormal currents

Current sensor wiring

Check