Section 8

Appendix

8.1Voltage Wiring Layout

voltage-wiring-layout.jpg 

1)BC1: Battery Charger Input (HV Connector)

2)BC2: Battery Charger Output (LV Connector)

3)ENCS - Engine Camshaft Position Sensor

4)ENCU - Engine Control Unit

5)ENFCP - Engine Fuel Control Valve

6)ENINJ1 - Engine Fuel Injector 1

7)ENINJ2 - Engine Fuel Injector 2

8)ENINJ3 - Engine Fuel Injector 3

9)ENINJ4 - Engine Fuel Injector 4

10)ENSSN - Engine Speed Sensor

11)FHT - Fuel Heater, Integrated

12)FP - Fuel Pump

13)G - Generator

14)GP - Glow Plug

15)GRD - Ground

16)KSP - Kubota Service Port

17)LOP - Low Oil Pressure Switch

18)OPS - Oil Pressure Sender

19)SM - Starter Motor

20)SS - Starter Solenoid

21)VCA - Voltage Controller (HV Connector)

22)VCB - Voltage Controller (LV Connector)

23)WTS - Water Temperature Sender

- - - - -

8.2ECU Terminal Layout

ECU-terminal-layout.jpg 

Terminal Number

Abbreviation

Formal Name

1

P (-)

Power ground

2

P (-)

Power ground

3

#1/4 INJ (+)

Injector cylinder #1 / #4 VCC

4

+B

Battery

5

#2/3 INJ (+)

Injector cylinder #2 / #3 VCC

6

+B

Battery

7

#4 INJ (-)

Injector cylinder #4 ground

8

NE (-)

Crankshaft position sensor ground (ENSSN)

11

CT (-)

Coolant temperature sensor ground (ENCT)

14

 

Engine Speed Relay 1500/1800 (ENSR)

29

#3 INJ (-)

Injector cylinder #3 ground

32

RP (+)

Rail pressure sensor VCC (ENFRP)

33

CT

Coolant temperature sensor (ENCT)

39

NE (+)

Crankshaft position sensor VCC (ENSSN)

42

ST SW

Starter switch

44

G (-)

Camshaft position sensor ground (ENCS)

45

G (+)

Camshaft position sensor VCC (ENCS)

46

G

Camshaft position sensor (ENCS)

47

OL SW

Oil pressure switch (OPS)

48

WR LP

Engine Warning Lamp

50

M RY

Main Relay

51

#2 INJ (-)

Injector cylinder #2 ground

54

RP

Rail pressure sensor (ENFRP)

62

CAN2 H

CAN2 High

63

CAN2 L

CAN2 Low

65

CAN1 L

CAN1 Low

66

CAN1 H

CAN1 High

68

ST RY

Starter Relay

70

GL RY

Glow Relay

71

IG SW

Ignition Switch

73

#1 INJ (-)

Injector cylinder #1 ground

75

NE

Crankshaft position sensor (ENSSN)

76

RP (-)

Rail pressure sensor ground (ENFRP)

89

SCV (-)

Suction control valve ground (SCV)

8.3ECU Data Monitor Signals

Signal Name

Description

Reference Value / Behavior

Rotary / Pulse Signal

Engine Speed [rpm]

Indicates engine RPM via a signal from the crankshaft position sensor. If this signal fails, the camshaft position sensor signal is used.

This is a standard value for various controls

When engine stopped (switch in RUN): 0 is displayed.

When engine running: engine speed is displayed.

Vehicle Speed [km/h]

Indicates vehicle speed via a signal from the vehicle speed sensor (CAN).

This is not currently being used.

Analog Signal

Accelerator Pedal Position [%]

Indicates accelerator position via the accelerator sensor or CAN signal.

One standard value that determines fuel injection quantity

This is not currently being used.

Accelerator Pedal Position Sensor 1 Output Voltage [V]

Indicates accelerator sensor output voltage value (system 1)

Used to calculate accelerator position

This is not currently being used.

Accelerator Pedal Position Sensor 2 Output Voltage [V]

Indicates accelerator sensor output voltage value (system 2)

Used to calculate accelerator position

This is not currently being used.

Coolant Temperature [°C]

Indicates coolant temperature via the coolant temperature sensor signal

Used for deciding start mode when cold, and for various controls, including CRS controls, such as injection timing

About 4.24 V at -20°C (-4°F)

About 3.40 V at 0°C (32°F)

About 2.36 V at 20°C (68°F)

About 0.88 V at 60°C (140°F)

About 0.47 V at 80°C (176°F)

About 0.39 V at 100°C (212°F)

About 0.12 V at 120°C (248°F)

Coolant Temperature Sensor Output Voltage [V]

Indicates coolant temperature sensor output voltage value

Used to calculate coolant temperature

About 4.24 V at -20°C (-4°F)

About 3.40 V at 0°C (32°F)

About 2.36 V at 20°C (68°F)

About 0.88 V at 60°C (140°F)

About 0.47 V at 80°C (176°F)

About 0.39 V at 100°C (212°F)

About 0.12 V at 120°C (248°F)

Atmospheric Pressure [kPa]

Indicates atmospheric pressure via the atmospheric pressure sensor signal

Used in CRS controls, such as fuel injection amount

At flat ground: 100 (standard atmospheric pressure

As altitude gets higher, the value gets lower

Atmospheric Pressure Sensor Output Voltage [V]

Indicates atmospheric pressure sensor output voltage value

Used to calculate atmospheric pressure

About 4.0 V at 101 kPa

Battery Voltage [V]

Indicates battery voltage

When engine stopped (switch in RUN): around 12.

When engine cranking: lower

When engine running: around 14.

Digital Signal

Key Switch

Indicates ignition switch ON/OFF state

Always ON when switch is in RUN, regardless of engine operating state

Start Switch

Indicates ignition switch start signal ON/OFF state

Indicates cranking being done

When engine cranking: ON is displayed

Otherwise: OFF

Neutral Switch

Indicates neutral position state

Neutral switch or CAN signal

This is always Neutral ON..

Basic Control Signal

Final Fuel Injection Quantity [mm3/st]

Indicates fuel injection amount per cylinder calculated by the ECU based on various sensors: such as engine speed, coolant temperature and atmospheric pressure

When engine stopped (switch in RUN): less than 0

During no-load maximum speed: about 4 to 6

Target Rail Pressure [MPa]

Indicates standard rail pressure calculated by the ECU in order to output the specific output and RPM

When engine stopped (switch in RUN): 0

During no-load maximum speed: about 90

Actual Rail Pressure [MPa]

Indicates rail pressure via the rail pressure sensor signal

Used in CRS controls

Follows target rail pressure

Rail Pressure Sensor Output Voltage [V]

Indicates rail pressure sensor output voltage

Used to calculate actual rail pressure

Proportional to actual rail pressure

When engine stopped (switch in RUN): about 0.3 V

During no-load maximum speed: about 1.6 V

Target Suction Control Valve (SCV) Current [mA]

Indicates target SCV current value

Used in CRS controls

Proportional to target SCV current value

When engine stopped (switch in RUN): about 0 mA

During no-load maximum speed: about 1400 mA

Actual Suction Control Valve (SCV) Current [mA]

Indicates actual SCV current value

Used in CRS controls

Follows target SCV current value

Idle Control Target [rpm]

Indicates target engine speed during idling

This is a fixed value, it does not change

Actual engine speed at idle is close to this value

Engine Stop Flag

Indicates ON/OFF state of engine stop flag

Indicates engine stop state

When engine stopped (switch in RUN): ON

When engine running: OFF

Low Temperature Start Mode Flag

Indicates ON/OFF state of low temperature start mode flag

Cold start mode trigger: a mode that compensates fuel injection amount at start when coolant temperature and/or engine speed are low.

When engine stopped (switch in RUN): OFF

When engine cranking: ON

When engine running: OFF

Actuator

Glow Relay

Indicates glow relay ON/OFF state

Indicates ON when glow plugs (or intake air heater) are energized

When ON in cold start mode: ON

When OFF in cold start mode: OFF

Other

Hour meter [h]

Indicates the hour meter value recorded to the ECU

Hours of ECU operation displayed

Source Address of TSC1

Indicates CAN communication address settings

*May be disabled under some specifications

Always show: 0

Parking SW

Indicates parking switch ON/OFF state

Parking switch signal or CAN signal

Always show: OFF

Oil Pressure SW

Indicates oil pressure switch ON/OFF state

Oil pressure switch signal

When ignition switch ON (engine stopped): OFF

When engine operating: ON

Target Speed of Isochronous Control [rpm]

Indicates target engine speed under isochronous control

Will show either 1500 or 1800 for 50-60 Hz.

 

8.4Glow Plug Logic

Glow-plug-chart.png